3D file & Printing

Hello

I need a quote for this piece of 3D work. I would need it printing as well as designing.

The design is to replace a swage at the end of each tube (rig 3 photo) with a 3D printed insert, to enable the connection of two identical tubes to produce a curved 6m long arm which will support and camera and light at the end. The combined weight is about 5kgs at the end, so you may need to do some calculations to make sure the insert can take it, again see photos attached.

The original unswaged tube has an outside diameter of 50mm and an inside diameter of 47mm

The 3D inserts need to be 200 mm long, outside diameter width of 45.5 mm. They don't need to be a tight fit, hence I've reduced the width by 1.5 mm to allow for the irregularities of the tube. I'm not sure of the tolerances of 3D printing, but I'm presume we can sandpaper around the design if its a bit too wide?

The complicated bit is they need to follow a radius that matches our curved design. See insert diagram

We used a curve radius of r = 3.8197186342055 metres - on circumference of C = 24 metres.

Ideally we would like them hollow for weight reduction, but realise some form of internal lattice structure may be need to add strength.

At the moment we would like only one made as a prototype to see if it works. If it does the job, we will then need an initial order of a further 5. If you could give me all up price for design and build I would be most grateful.

If you have any questions please do not hesitate to get in touch.

Kind regards

Phil