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    Shanmugam Senthilkumar

    Shanmugam Senthilkumar

    Freelancer Vendor inspector/API Plant insepctor/Saudi Aramco venor inspecto...

    Chennai, India

    S. Senthilkumar, 40 years old, Mechanical engineer having 20 years extensive experience in Onshore & Offshore Project & construction ATA / Plant shut down inspection, On...Read moreS. Senthilkumar, 40 years old, Mechanical engineer having 20 years extensive experience in Onshore & Offshore Project & construction ATA / Plant shut down inspection, On site Welding & Fabrication, Material, ISO 9001-2008 QMS audits and Third party inspection & Certification. I worked as QA/QC engineer in Saudi Arabia & Sudan. I started my professional career as an Inspection engineer for Larsen & Toubro (L&T) One of the renowned EPC mechanical contractor & Heavy engineering company in India.

    I am possessing CSWIP 3.1 Welding inspector by TWI & API 510 Pressure vessel inspector by API.

    I have experience of welding visual inspection, procedure verification, verification of welder qualifications for different welding processes. I am also familiar with related ASME, AWS, API, ISO codes and standards.

    I have inspection experience on Painting & Internal & External coating of equipment, valves, fittings & pressure vessels.
    I have handful experience in working knowledge of MS word, Excel, SAP and reliability program like Meridium.

    I am an approved Saudi Armaco inspector with valid SAP# 70008887 for Pressure vessels & valves & fittings. I have inspected various Saudi Aramco project materials at the manufacturer shops in India.

    I worked in world largest single stream gross root refinery (Reliance petroleum limited) in India.

    To provide leadership in supporting the Quality agenda of both-in country line of business by ensuring that ISO 9001 quality management systems are established, implemented and maintained in all identified sites and developing improvement required by the standards.

    Experience in special testing, Cryogenic testing, Fugitive Emission testing, H2 testing, Vacuum testing etc.

    Experience in Inspection Planning, Scheduling and Coating as per Project requirements.

    Exposure to Multinational workforce & training them in Welding & Safety for compliance with Strict Saudi Aramco Standards.

    Area Covered: Vendor inspection / Expediting / Plant inspection / Third party consultancy
    Work Experience Summary: S. Senthilkumar, 40 years old, Mechanical engineer having 20 years extensive experience in Onshore & Offshore Project & construction ATA / Plant shut down inspection, On site Welding & Fabrication, Material, ISO 9001-2008 QMS audits and Third party inspection & Certification. I worked as QA/QC engineer in Saudi Arabia & Sudan. I started my professional career as an Inspection engineer for Larsen & Toubro (L&T) One of the renowned EPC mechanical contractor & Heavy engineering company in India.

    I am possessing CSWIP 3.1 Welding inspector by TWI & API 510 Pressure vessel inspector by API.

    I have experience of welding visual inspection, procedure verification, verification of welder qualifications for different welding processes. I am also familiar with related ASME, AWS, API, ISO codes and standards.

    I have inspection experience on Painting & Internal & External coating of equipment, valves, fittings & pressure vessels.
    I have handful experience in working knowledge of MS word, Excel, SAP and reliability program like Meridium.

    I am an approved Saudi Armaco inspector with valid SAP# 70008887 for Pressure vessels & valves & fittings. I have inspected various Saudi Aramco project materials at the manufacturer shops in India.

    I worked in world largest single stream gross root refinery (Reliance petroleum limited) in India.
    To provide leadership in supporting the Quality agenda of both-in country line of business by ensuring that ISO 9001 quality management systems are established, implemented and maintained in all identified sites and developing improvement required by the standards.

    Experience in special testing, Cryogenic testing, Fugitive Emission testing, H2 testing, Vacuum testing etc.

    Experience in Inspection Planning, Scheduling and Coating as per Project requirements.

    Exposure to Multinational workforce & training them in Welding & Safety for compliance with Strict Saudi Aramco Standards.
    Education Summary: Educational Background:
    Diploma in Mechanical Engineering Tamil Nadu Technical Educational Board - 1991

    Technical Qualification:
    •ASNT Level II in RT, UT, PT, MPT
    •CSWIP 3.1 Welding inspector by TWI, UK (Certificate # 46732)
    •API 510 Pressure vessel inspector (Certificate # 38610)
    •Approved Saudi Aramco inspector for Valves, Fittings & Pressure vessels (SAP # 70008887)
    •Certified ISO 9001 Internal Auditor by Bureau veritas
    •Certified Welding inspector by IIW, India
    •SGS In-house training on ASME Pressure vessel code
    International Approvals:

    I am approved with following prestigious overseas clients to perform inspection and expediting in India

     Saudi Arabian Oil company, Saudi Arabia
     Japan Gas Corporation, Japan
     JGC Plantech, Japan
     2R Due Erre Engineering, Italy
     M.W.Kellogg, UK
     NDE Technical Services, Germany
     Syrian Petroleum Company, Syria
     ALDERLEY, UAE
     Campbell & Associates Pte. Ltd., Singapore
     Dr M, Dr.Muller AG, Switzerland
     Ebara Corporation, Japan
     Foster & wheeler, USA
     Qatar General Petroleum Corporation, Qatar
     Kuwait National Petroleum Company, Kuwait
     Syrian Petroleum Company, Syria

    International Projects / Jobs performed:

    Jubail export refinery project / Saudi Aramco & TOTAL (SATORP)
    • Inspection & Expediting of Gate, Globe & Check valves at Audco India Ltd, Virgo valves & Advance valves, India as per API / ASME & BS Standards.
    • Inspection of Trunion mounted Ball valves (Manual & Motor operated) valves at Virgo valves, Pune.

    Manifa Off-shore platform project / Saudi Aramco
    • Inspection & Expediting of Gate, Globe & Check valves at Audco India Ltd, Virgo valves & Advance valves, India as per API / ASME & BS Standards.

    Dolphin off-shore project / Japan Gas Corporation (JGC)
    • Approved Welding inspector to witnessed Qualification testing of Welders in various parts of India (Approx.-1000 no’s of welders)

    Nuayyim ASL Crude Increment Facilities, KSA / Joannou & Paraskevaides (Overseas) Limited, Greeze
    • Inspection & Expediting of Gate, Globe & Check valves at Leader valves, Jalandhar & Advance valves, India as per API / ASME & BS Standards.

    Pearl GTL Project, Ras Laffan, Qatar./ CB & I Company, USA
    • Inspection of Gate valves (Manual & Motor operated) valves at Audco India Limited, Chennai.

    Rabighh Oil Refining Project, KSA / Japan Gas Corporation (JGC)
    • Inspection & Expediting of Gate, Globe & Check valves at Audco India Limited, Chennai as per API / ASME & BS Standards.
    • Inspection of internally Fusion bonded epoxy coated valves (Gate, Globe, Check & Trunion MBV) at Audco india Limited, Virgo valves, Pune, India.

    Jubail Chevron Philips Project, KSA / Japan Gas Corporation (JGC)
    • Inspection & Expediting of Gate, Globe & Check valves at Audco India Limited, Chennai as per API / ASME & BS Standards.

    Nanhai LOP Project, PRC / Japan Gas Corporation (JGC)
    • Inspection & Expediting of Gate, Globe & Check valves at Audco India Limited, Chennai as per API / ASME & BS Standards.

    Tanguhh LNG PROJECT, Indonesia / Japan Gas Corporation (JGC)
    • Inspection & Expediting of Gate, Globe & Check valves (Manual & Pneumatic operated) at Audco India Limited, Chennai as per API / ASME & BS Standards.

    Shell Global Project, Malaysia / Japan Gas Corporation (JGC)
    • Inspection & Expediting of Gate, Globe & Check valves at Audco India Limited, Chennai as per API / ASME & BS Standards.

    Coral Bay project, Phillipines. / Japan Gas Corporation (JGC)
    • Inspection & Expediting of Gate, Globe & Check valves at Audco India Limited, Chennai as per API / ASME & BS Standards.

    Upper Egypt Electricity Project, Egypt. / CMI Belgium.
    • Inspection & expediting of Gate, Globe and Check Valves (Electric & Pneumatic Actuator Valves) at M/s Audco Valves, Chennai

    Rasgas On-shore Expansion Project, Ras Laffan, Qatar / Campbell Associates, Singapore.
    • Rasgas Procurement Surveillance Representative (Valves) for Project executed by Chiyoda-Technip JV at Audco.

    Procurement Inspection of Valves Various Direct Saudi Aramco orders / ARAMCO OVERSEAS CO., TOKYO.
    Prime vendors: Al-Othaman, CAT, Al-Qhatani, Pro solutions, Lattifa etc.
    • Representing as Saudi Aramco Assigned Inspector to inspecting the Valves – Butterfly, Gate, Globe, Check & TMB Valves at M/s Audco India Ltd, M/s Virgo valves Ltd, M/s Leader Valves Ltd, M/s Advance Valves Global & M/s NSSL Valves Ltd.
    • Representing as Saudi Aramco Assigned Inspector to inspecting the Plug valves at Econo valves, Audco valves, Chennai, India.

    Monitoring Inspection of Valves for Various Saudi Aramco Projects / ARAMCO OVERSEAS CO., TOKYO.
    Contractors: Petrofac, GS Construction, Hyundai, JV McDermott, SNC Lavalin, Technip, Snamprogetti, Flour Daniel, Rotory engineering Limited etc.
    Projects:
    • Yanbu Refinery Plant
    • Shaybah Central Processing Facilities (CPF)
    • Khurias Central Processing Facilities
    • Khurais Downstream Pipelines Project
    • Sulphur Plant Upgrade Phase II – Shedgum & Uthmaniah Gas Plant
    • KAUST Central Utility Plant Project
    • Manifa Off-Shore Platform Project
    • Haradh Gas Plant Project
    • Karan Utilities & Co-generation Project
    • Jubail Export Refinery project
    • Manifa Gas facilities
    • Rastanura Project (Increase RTDB-1 Pipeline Capacity)

    • Representing as Saudi Aramco Assigned Monitoring Inspector to Inspecting the Valves – Butterfly, Gate, Globe, Check & TMB Valves at M/s Audco India Ltd, M/s Virgo valves Ltd, M/s Leader Valves Ltd, M/s Advance Valves Global & M/s NSSL Valves Ltd.
    • Representing as Saudi Aramco Assigned Inspector to inspecting the Plug valves at Econo valves, Audco valves, Chennai, India.

    NUOVO PIGONE ITALY / GE OIL
    • Approved Inspector/Expeditor for inspection of Exhaust Lateral /Horizontal Duct system at Indira Industries, Ranipet, India

    Jubail Chevron Philips Project, KSA / Japan Gas Corporation
    • Resident Inspection Engineer SPIC JEL Construction LTD, Chennai and Involved in inspection of Reformer, Process Gas Boiler, Mixed feed Pre heater, steam super heater, Fuel gas filter, Economizer, Fuel gas fan, Steam drum, Stack, Inlet-Outlet Ducts.

    Domestic projects / jobs performed:

    ACT/WCT/GOX VESSEL PROJECT / Goyal MG Gases Private Limited.
    • Dedicated to total quality of manufacturing of pressure vessels from material identification to Pressure testing as per ASME SEC.II, SEC.V, SEC. VIII & SEC IX.

    VARIOUS PROJECTS / RELIANCE GROUP OF INDUSTRIES
    • Inspection & expediting of reactors, pressure vessels, heat exchangers, columns, separators, reactors, LNG Vaporizers, skid equipments, pumps, valves (Control valves, Globe valves, Check valves, Gate valves, Air-operated valves, etc)

    12” GAS PIPELINE OF 7 KMS INCLUSIVE OF ALL STATION PIPING, KG BASIN, KAKINADA / GAS AUTHORITY OF INDIA
    • Inspection of cross country pipeline during fabrication, laying and testing as per API 1104 standard

    CONSTRUCTION OF 4 No’s X 1200 MT LPG MOUNDED BULLETS / I.O.T.L
    • Involved in Mechanical stage wise inspection of Mounded Storage Vessels at CPCL, Manali site, Chennai, India

    Annual Turn around & Shut down projects / Client summery

    QUALITY YIELD IMPROVEMENT PROJECT (SHUT DOWN) / RELAIANCE PETRLEUM LIMITED, JAMNAGAR, INDIA
    • Inspection of repair & alteration of Pressure vessels along with Piping as per API 510 and Modification of in-service piping system as per API 570.
    • Monitoring, repair procedures, surveillance checks in NDT methods.

    201- CDU / HCU - III Plant shutdown in Refinery III. / Chennai Petroleum Corporation Ltd (CPCL), Manali, Chennai.
    • Inspection of static equipment including piping, heaters, vessel, heat exchangers and storage tanks.
    • To determine fitness for service condition, determine extent and significance of equipment corrosion /wastage and general deterioration.

    FCCU-II Shut down Project / BPCL Mahul Refinery Mumbai
    RMP (NHGU/HCU/LOBS) Shutdown Project / BPCL Mahul Refinery Mumbai
    • Performed Corrosion survey /monitoring of all piping and vessels in the plant.
    • To prepare inspection report based on the inspection findings and to recommend & implement repair /reclamation /replacement program.

    Refinery expansion – III Project / Chennai Petroleum Corporation Ltd (CPCL), Manali, Chennai.
    • Performed inspection of Erection and Fabrication of Piping and Equipment for Hydro cracker and Merox unit as per ASME B 31.3 & ASME SEC. VIII.

    • £15
      /hr
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